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How single-use devices, customised packs and preloaded IOLs could save time and money (1)
Howard Larkin
Published: Thursday, November 1, 2018
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Medical devices marked by the single-use symbol (left) are not intended to be reprocessed; Custom-Pak® Surgical Procedure Packs combine all products necessary for each surgical procedure[/caption]
Prof Stojković believes the tubing was not left long enough to allow remaining ethylene oxide to evaporate. But manufacturers, understandably, do not make recommendations for sterilising single-use items, leaving providers with the burden of developing procedures on their own, mandatorily based on inadequate degree of evidence. “It’s just a wild guess you need to leave [the tubing to dry] for three days. It may be five, it may be four or seven, so it’s really dangerous to do this,” he said.
Reuse of single-use products and use of various cleaning agents were shown to be significant TASS contributing factors in a large international study. Other reuse-related TASS causes include endotoxins from ultrasonic baths and residual lidocaine, viscoelastics and benzalkonium chloride from topical anaesthetics and antibiotics from previous surgeries. (5)
“While TASS is one of the most feared cataract surgery complications, it is far from the only reuse-related problem,” Prof Stojković noted. He has treated endophthalmitis cases, including several related to lint from reused compresses that have infected surgical wounds.
Inadequate cleaning of phaco irrigation/aspiration instruments may also risk endophthalmitis. (6)
“Surgical difficulties due to damage is another risk of instrument reuse,” Prof Stojković noted. He cited two studies suggesting phaco tips should be used only once.
A recent study found reuse increased torsional phaco time and energy in hard cataracts. Another found deteriorated cutting edges and deposition of biological material on reused tips. (7,8)
“Steam and vapour sterilisation also can damage and dull knives, scissors and forceps, often rendering them incapable of performing precise surgical tasks, such as constructing self-sealing incisions,” Prof Stojković added.
“Still, budget and supply shortages push many centres to reuse single-use devices,” Prof Stojković said. But considering the financial and human cost of resulting complications, any potential savings could be illusory. “There is a good reason to use these devices only once,” he concluded.
CUSTOMISED SURGICAL PACKS
Customised surgical procedure packs can help to improve many aspects of cataract surgery, including increasing efficiency in the operating room (OR), easing compliance with regulations and reducing costs related to packaging waste. (1)
Including all essential items for surgery in a single package may also lower total costs by reducing storage space, as well as staff time spent on materials handling, sterilisation and OR setup.
“The advantages offered by pre-packaged surgical kits for cataract surgery are well known in my OR practice,” said Cristina Vatovec, scrub nurse at the Eye Clinic, University of Trieste, Italy. Using Alcon Custom-Pak® increases efficiency at virtually every step.
Surgical kits comply with all European Union laws, regulations and Eucomed guidance, (4) including listing indications and providing references stickers for tracing by patients and hospitals. “This significantly reduces staff effort for tracking multiple individually packaged devices, and because items are used only once, it reduces time spent re-labelling reused devices,” Ms Vatovec said.
Customised packs reduce staff time – and the risk of staff errors – for handpicking several items before surgery. “This helps prevent waste and delays, and may lead to safe and efficient intra-operative management of the procedure,” Ms Vatovec noted. Removing items from a single sterile container instead of opening 20 or more individual packages reduces setup time and OR turnover time as well.
“Including all items for surgery in a single pack helps train newly hired nurses in learning skills rather than gathering items and opening packages,” Ms Vatovec added. Customised packs cut down on inventory ordering, check-in, verification and management time. For a practice doing 3,000 surgeries annually, they can eliminate 50,000 or so packages, reducing waste and waste management costs significantly. (9)
Ms Vatovec has found manufacturers very co-operative when it comes to customising surgical kits. “The key is to ensure that the kits include everything that’s needed and nothing that isn’t,” she said.
Continuous review by surgeons and nurses is required to ensure kit contents keep up with new surgical techniques and emerging practice requirements. The packs are personalised to meet the specific needs of the surgical team, and components are packed in the order the customer specifies, called sequencing, creating efficiency in the operating room.
For maximum efficiency, pack needs should be planned in advance and co-ordinated with the manufacturer to ensure timely delivery. In case of dropped items, extra supplies of individual items should be kept on hand.
“Uniform packs have made a significant contribution to our surgery centre’s efficiency,” Ms Vatovec said.
The UltraSert® Pre-loaded Delivery System
is designed to safeguard cataract surgical
outcomes by protecting every detail of IOL delivery